{"id":1097,"date":"2026-05-09T14:38:03","date_gmt":"2026-05-09T06:38:03","guid":{"rendered":"https:\/\/www.cydiecast.com\/?p=1097"},"modified":"2026-05-09T14:38:03","modified_gmt":"2026-05-09T06:38:03","slug":"why-hydraulic-multi-slide-die-casting-machines-are-used-for-complex-small-metal-parts","status":"publish","type":"post","link":"https:\/\/www.cydiecast.com\/cs\/why-hydraulic-multi-slide-die-casting-machines-are-used-for-complex-small-metal-parts\/","title":{"rendered":"Pro\u010d se hydraulick\u00e9 v\u00edceskloubov\u00e9 stroje na tlakov\u00e9 lit\u00ed pou\u017e\u00edvaj\u00ed pro slo\u017eit\u00e9 mal\u00e9 kovov\u00e9 d\u00edly?"},"content":{"rendered":"

\u00davod<\/h2>\n

A\u010dkoli se tradi\u010dn\u00ed stroje na tlakov\u00e9 lit\u00ed ji\u017e dlouho pou\u017e\u00edvaj\u00ed k v\u00fdrob\u011b kovov\u00fdch d\u00edl\u016f ve velk\u00e9m m\u011b\u0159\u00edtku, nejsou v\u017edy vhodn\u00fdmi stroji pro mal\u00e9 d\u00edly ze zinkov\u00fdch slitin s tenk\u00fdmi st\u011bnami, slo\u017eit\u00fdmi tvary, pod\u0159ez\u00e1n\u00edm nebo p\u0159\u00edsn\u00fdmi tolerancemi. U t\u011bchto aplikac\u00ed m\u016f\u017ee tradi\u010dn\u00ed dvoupl\u00e1\u0161\u0165ov\u00fd stroj vy\u017eadovat v\u00edce obr\u00e1b\u011bn\u00ed, mont\u00e1\u017ee nebo n\u00e1stroj\u016f k dosa\u017een\u00ed kone\u010dn\u00e9ho designu.<\/p>\n

Hydraulick\u00e9 stroje pro tlakov\u00e9 lit\u00ed s v\u00edce skluzy<\/strong><\/a><\/span> vy\u0159e\u0161it tento probl\u00e9m jin\u00fdm uzav\u0159en\u00edm formy. Nam\u00edsto dvou polovin formy se k vytvo\u0159en\u00ed dutiny a uvoln\u011bn\u00ed d\u00edlu pou\u017e\u00edv\u00e1 v\u00edce nez\u00e1visl\u00fdch skluz\u016f, kter\u00e9 se pohybuj\u00ed v r\u016fzn\u00fdch sm\u011brech. To umo\u017e\u0148uje odl\u00e9vat v\u011bt\u0161\u00ed geometrie v jednom cyklu s men\u0161\u00edm mno\u017estv\u00edm sekund\u00e1rn\u00ed pr\u00e1ce.<\/p>\n

Hydraulick\u00e9 stroje pro tlakov\u00e9 lit\u00ed s v\u00edce suporty se rychle st\u00e1vaj\u00ed standardem pro miniaturn\u00ed hardware, p\u0159esn\u00e9 konektory, elektronick\u00e9 sk\u0159\u00edn\u011b, automobilov\u00e9 armatury a dal\u0161\u00ed v\u00fdrobky s mal\u00fdmi d\u00edly. Tento \u010dl\u00e1nek pojedn\u00e1v\u00e1 o hydraulick\u00fdch v\u00edcesuvn\u00fdch lic\u00edch stroj\u00edch, v \u010dem jsou efektivn\u011bj\u0161\u00ed ne\u017e standardn\u00ed lic\u00ed stroje a pro\u010d se pou\u017e\u00edvaj\u00ed pro mal\u00e9 d\u00edly.<\/p>\n

Co jsou to hydraulick\u00e9 v\u00edceskloubov\u00e9 stroje na tlakov\u00e9 lit\u00ed? - technick\u00fd z\u00e1klad<\/h2>\n

Abyste pochopili, pro\u010d\u00a0hydraulick\u00e9 stroje pro tlakov\u00e9 lit\u00ed s v\u00edce skluzy<\/strong>\u00a0p\u0159ekonat konven\u010dn\u00ed alternativy pro mal\u00e9 slo\u017eit\u00e9 d\u00edly, je nezbytn\u00e9 prozkoumat jejich z\u00e1kladn\u00ed konstruk\u010dn\u00ed a provozn\u00ed principy. Tyto syst\u00e9my p\u0159edstavuj\u00ed samostatnou kategorii v r\u00e1mci \u0161ir\u0161\u00edho spektra za\u0159\u00edzen\u00ed pro tlakov\u00e9 lit\u00ed.<\/p>\n

Z\u00e1kladn\u00ed z\u00e1sada: V\u00edce nez\u00e1visle se pohybuj\u00edc\u00edch skl\u00ed\u010dek<\/h3>\n

Konven\u010dn\u00ed stroj na tlakov\u00e9 lit\u00ed pou\u017e\u00edv\u00e1 dv\u011b poloviny formy: pevnou polovinu a vyhazovac\u00ed polovinu, kter\u00e9 se v\u016f\u010di sob\u011b pohybuj\u00ed pod\u00e9l jedn\u00e9 osy. V\u00fdsledn\u00e1 dutina z\u00e1pustky je omezena geometri\u00ed, kterou lze touto jedinou d\u011bl\u00edc\u00ed \u010darou vytvo\u0159it.<\/p>\n

Naproti tomu hydraulick\u00fd v\u00edcesuvn\u00fd stroj na tlakov\u00e9 lit\u00ed se skl\u00e1d\u00e1 ze dvou a\u017e \u0161esti smykadel, kter\u00e1 se nez\u00e1visle pohybuj\u00ed v p\u0159esn\u00e9m vodic\u00edm r\u00e1mu. Ka\u017ed\u00fd suport nese sv\u016fj vlastn\u00ed z\u00e1pustkov\u00fd blok s \u010d\u00e1st\u00ed zam\u00fd\u0161len\u00e9 dutiny nebo j\u00e1dra. Kdy\u017e se suporty sb\u00edhaj\u00ed, v\u0161echny \u010d\u00e1sti z\u00e1pustky se p\u0159esn\u011b spoj\u00ed a vytvo\u0159\u00ed kompletn\u00ed uzav\u0159enou dutinu. Tento v\u00edceplo\u0161n\u00fd p\u0159\u00edstup k n\u00e1stroj\u016fm otev\u00edr\u00e1 geometrie, kter\u00fdch nelze dos\u00e1hnout s b\u011b\u017en\u00fdmi dvoud\u00edln\u00fdmi formami. Hydraulick\u00e9 stroje na lit\u00ed pod tlakem s v\u00edce suporty jsou jedine\u010dn\u011b vhodn\u00e9 pro d\u00edly vy\u017eaduj\u00edc\u00ed v\u00edcen\u00e1sobn\u00e9 pod\u0159\u00edznut\u00ed.<\/p>\n

Hydraulick\u00e1 v\u00fdhoda: \u0158\u00edzen\u00ed s\u00edly a opakovatelnost<\/h3>\n

Zat\u00edmco elektrick\u00e9 v\u00edceskloubov\u00e9 stroje nab\u00edzej\u00ed \u00fasporu energie 50-70%, hydraulick\u00e9 syst\u00e9my z\u016fst\u00e1vaj\u00ed dominantn\u00ed volbou pro aplikace vy\u017eaduj\u00edc\u00ed vysokou ton\u00e1\u017e up\u00edn\u00e1n\u00ed a konzistentn\u00ed p\u016fsoben\u00ed s\u00edly. Hydraulick\u00e9 v\u00e1lce vytv\u00e1\u0159ej\u00ed vysok\u00e9 v\u00fdstupn\u00ed s\u00edly, kter\u00e9 jsou uzam\u010deny v dan\u00e9 poloze a podporov\u00e1ny robustn\u00edmi mechanick\u00fdmi konstrukcemi.<\/p>\n

Tato schopnost se p\u0159\u00edmo prom\u00edt\u00e1 do men\u0161\u00edho po\u010dtu odchylek mezi jednotliv\u00fdmi d\u00edly a spolehliv\u00e9 v\u00fdroby odlitk\u016f bez ot\u0159ep\u016f. Term\u00edn \u201cot\u0159ep\u201d ozna\u010duje p\u0159ebyte\u010dn\u00fd materi\u00e1l, kter\u00fd unik\u00e1 mezi d\u011bl\u00edc\u00edmi liniemi formy. Udr\u017eov\u00e1n\u00edm konzistentn\u00edho, p\u0159esn\u00e9ho up\u00ednac\u00edho tlaku nap\u0159\u00ed\u010d v\u00edce suporty hydraulick\u00e9 syst\u00e9my minimalizuj\u00ed nebo eliminuj\u00ed ot\u0159epy a vyr\u00e1b\u011bj\u00ed d\u00edly, kter\u00e9 \u010dasto nevy\u017eaduj\u00ed \u017e\u00e1dn\u00e9 dodate\u010dn\u00e9 o\u0159ez\u00e1v\u00e1n\u00ed. Mnoz\u00ed vedouc\u00ed v\u00fdroby d\u00e1vaj\u00ed p\u0159ednost\u00a0hydraulick\u00e9 stroje pro tlakov\u00e9 lit\u00ed s v\u00edce skluzy<\/strong>\u00a0pro jejich vynikaj\u00edc\u00ed stabilitu s\u00edly.<\/p>\n

Kl\u00ed\u010dov\u00e9 specifikace stroje<\/h3>\n

Hydraulick\u00e9 stroje pro tlakov\u00e9 lit\u00ed s v\u00edce suporty jsou kalibrov\u00e1ny pro v\u00fdrobu mal\u00fdch d\u00edl\u016f. Reprezentativn\u00ed modely maj\u00ed uzav\u00edrac\u00ed s\u00edlu osm tun a vst\u0159ikovac\u00ed jednotky jsou schopny vyr\u00e1b\u011bt d\u00edly do hmotnosti 90 gram\u016f nebo p\u0159ibli\u017en\u011b 0,2 libry. Maxim\u00e1ln\u00ed hmotnostn\u00ed kapacita t\u011bchto syst\u00e9m\u016f obvykle dosahuje a\u017e 1 800 gram\u016f (p\u0159ibli\u017en\u011b \u010dty\u0159i libry) p\u0159i line\u00e1rn\u00edch rozm\u011brech do 200 milimetr\u016f (p\u0159ibli\u017en\u011b osm palc\u016f).<\/p>\n

Tento rozsah velikost\u00ed je z\u00e1m\u011brn\u00fd; technologie multi-slide je optimalizov\u00e1na pro mal\u00e9 a velkoobjemov\u00e9 d\u00edly, kter\u00e9 b\u011b\u017en\u00e9 stroje nedok\u00e1\u017eou efektivn\u011b vyr\u00e1b\u011bt. P\u0159i posuzov\u00e1n\u00ed mo\u017enost\u00ed za\u0159\u00edzen\u00ed jsou hydraulick\u00e9 v\u00edcez\u00e1vitov\u00e9 stroje pro tlakov\u00e9 lit\u00ed nejvhodn\u011bj\u0161\u00ed pro d\u00edly men\u0161\u00ed ne\u017e osm palc\u016f.<\/p>\n

Hydraulick\u00e9 v\u00edcesmykov\u00e9 vs. konven\u010dn\u00ed tlakov\u00e9 lit\u00ed - porovn\u00e1n\u00ed bok po boku<\/h2>\n

Srovn\u00e1vac\u00ed tabulka<\/h3>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parametr<\/th>\nHydraulick\u00e9 tlakov\u00e9 lit\u00ed s v\u00edce skluzy<\/th>\nKonven\u010dn\u00ed tlakov\u00e9 lit\u00ed za tepla<\/th>\n<\/tr>\n<\/thead>\n
Po\u010det pohybliv\u00fdch sou\u010d\u00e1st\u00ed n\u00e1stroje<\/td>\n2 a\u017e 6 nez\u00e1visl\u00fdch skl\u00ed\u010dek<\/td>\nPouze 2 poloviny kostek<\/td>\n<\/tr>\n
Tvorba dutiny matrice<\/td>\nSkl\u00ed\u010dka se sb\u00edhaj\u00ed z v\u00edce sm\u011br\u016f sou\u010dasn\u011b<\/td>\nDv\u011b poloviny uzav\u0159en\u00e9 na jedn\u00e9 ose<\/td>\n<\/tr>\n
Syst\u00e9m Runner<\/td>\nVst\u0159ikov\u00e1n\u00ed do d\u011bl\u00edc\u00ed \u010d\u00e1ry ze v\u0161ech stran, kr\u00e1tk\u00e1 pr\u016ftokov\u00e1 dr\u00e1ha<\/td>\nskupinov\u00fd b\u011bhoun z pevn\u00e9 strany matrice, del\u0161\u00ed pr\u016ftokov\u00e1 dr\u00e1ha<\/td>\n<\/tr>\n
Schopnosti geometrie d\u00edl\u016f<\/td>\nVysok\u00fd - vnit\u0159n\u00ed z\u00e1vity, bo\u010dn\u00ed otvory a pod\u0159\u00edznut\u00ed jsou odlity p\u0159\u00edmo v konstrukci.<\/td>\nN\u00edzk\u00e1 - mnoho prvk\u016f vy\u017eaduje sekund\u00e1rn\u00ed obr\u00e1b\u011bn\u00ed<\/td>\n<\/tr>\n
Schopnost tolerance<\/td>\nT\u011bsnost a\u017e \u00b10,01 mm (0,0004 palce)<\/td>\nTypicky \u00b10,05-0,10 mm<\/td>\n<\/tr>\n
Sekund\u00e1rn\u00ed operace<\/td>\nMinim\u00e1ln\u00ed - \u010dasto bez blesku, s\u00ed\u0165ov\u00fd tvar<\/td>\n\u010casto vy\u017eadovan\u00e9 - o\u0159ez\u00e1v\u00e1n\u00ed, vrt\u00e1n\u00ed, obr\u00e1b\u011bn\u00ed<\/td>\n<\/tr>\n
N\u00e1klady na n\u00e1stroje<\/td>\nM\u016f\u017ee b\u00fdt levn\u011bj\u0161\u00ed ne\u017e polovina b\u011b\u017en\u00fdch n\u00e1stroj\u016f<\/td>\nVy\u0161\u0161\u00ed kv\u016fli komplexn\u00edm po\u017eadavk\u016fm na sekund\u00e1rn\u00ed funkce<\/td>\n<\/tr>\n
Doba cyklu<\/td>\nRychl\u00e9 - optimalizovan\u00e9 syst\u00e9my b\u011bhoun\u016f zkracuj\u00ed dobu trv\u00e1n\u00ed cyklu<\/td>\nPomalej\u0161\u00ed - del\u0161\u00ed pr\u016ftokov\u00e9 cesty prodlu\u017euj\u00ed dobu tuhnut\u00ed<\/td>\n<\/tr>\n
Ide\u00e1ln\u00ed velikost d\u00edlu<\/td>\nMal\u00e9 (do 200 mm)<\/td>\nMal\u00fd a\u017e velk\u00fd rozsah<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Pro\u010d jsou rozd\u00edly d\u016fle\u017eit\u00e9 pro slo\u017eit\u00e9 mal\u00e9 d\u00edly<\/h3>\n

Konstruk\u010dn\u00ed rozd\u00edly mezi hydraulick\u00fdmi v\u00edceskloubov\u00fdmi lic\u00edmi stroji a b\u011b\u017en\u00fdmi za\u0159\u00edzen\u00edmi maj\u00ed z\u00e1sadn\u00ed vliv na kvalitu a n\u00e1klady mal\u00fdch slo\u017eit\u00fdch d\u00edl\u016f. V\u00fdb\u011br spr\u00e1vn\u00e9 platformy p\u0159\u00edmo ovliv\u0148uje ekonomiku v\u00fdroby.<\/p>\n

Po\u010det sn\u00edmk\u016f.<\/strong> Pou\u017eit\u00ed \u010dty\u0159, p\u011bti nebo \u0161esti nez\u00e1visl\u00fdch skl\u00ed\u010dek v\u00fdrazn\u011b roz\u0161i\u0159uje geometrick\u00e9 mo\u017enosti. Prvky, jako jsou vnit\u0159n\u00ed z\u00e1vity, k\u0159\u00ed\u017eov\u00e9 otvory, pod\u0159\u00edznut\u00ed a slo\u017eit\u00e9 tenkost\u011bnn\u00e9 geometrie, lze odl\u00e9vat p\u0159\u00edmo do d\u00edlu bez dal\u0161\u00edch operac\u00ed. V\u00edcep\u00e1sov\u00e9 stroje vynikaj\u00ed p\u0159i v\u00fdrob\u011b d\u00edl\u016f s \u010dist\u00fdm nebo t\u00e9m\u011b\u0159 \u010dist\u00fdm tvarem, co\u017e \u010dasto eliminuje n\u00e1kladn\u00e9 sekund\u00e1rn\u00ed obr\u00e1b\u011bn\u00ed. \u017d\u00e1dn\u00e1 jin\u00e1 platforma se nevyrovn\u00e1 tomu, \u010deho v t\u00e9to oblasti dosahuj\u00ed hydraulick\u00e9 stroje pro tlakov\u00e9 lit\u00ed s v\u00edce suporty.<\/p>\n

Optimalizace syst\u00e9mu Runner.<\/strong>\u00a0P\u0159i b\u011b\u017en\u00e9m tlakov\u00e9m lit\u00ed vstupuje roztaven\u00fd kov do dutiny z jedin\u00e9ho bodu na stran\u011b pevn\u00e9 formy a proch\u00e1z\u00ed dlouhou vzd\u00e1lenost syst\u00e9mem kan\u00e1l\u016f. Technologie Multi slide vst\u0159ikuje kov na d\u011bl\u00edc\u00ed \u010d\u00e1ru z v\u00edce stran sou\u010dasn\u011b. Tato konstrukce p\u0159in\u00e1\u0161\u00ed t\u0159i z\u00e1sadn\u00ed v\u00fdhody: krat\u0161\u00ed dr\u00e1hy proud\u011bn\u00ed sni\u017euj\u00ed tlakov\u00e9 ztr\u00e1ty, minimalizuj\u00ed pokles teploty p\u0159ed pln\u011bn\u00edm dutiny a umo\u017e\u0148uj\u00ed vy\u0161\u0161\u00ed v\u00fdrobn\u00ed rychlost. Hydraulick\u00e9 stroje pro tlakov\u00e9 lit\u00ed s v\u00edce skluzy udr\u017euj\u00ed konzistentn\u00ed plnic\u00ed tlaky v pr\u016fb\u011bhu ka\u017ed\u00e9ho cyklu.<\/p>\n

P\u0159esnost v m\u011b\u0159\u00edtku.<\/strong> Lidsk\u00e1 k\u016f\u017ee m\u00e1 tlou\u0161\u0165ku 0,04 mm. Spr\u00e1vn\u011b se\u0159\u00edzen\u00fd v\u00edcesklouzav\u00fd n\u00e1stroj mus\u00ed pro bezchybnou funkci dodr\u017eovat tolerance v\u00fdrazn\u011b jemn\u011bj\u0161\u00ed ne\u017e otisk va\u0161eho palce. Tato \u00farove\u0148 p\u0159esnosti ve v\u00fdrobn\u00edm m\u011b\u0159\u00edtku je t\u00edm, co tuto technologii skute\u010dn\u011b odli\u0161uje. Pro d\u00edly vy\u017eaduj\u00edc\u00ed p\u0159esnost \u00b10,01 mm jsou jedinou praktickou volbou hydraulick\u00e9 v\u00edcesklouzav\u00e9 lic\u00ed stroje.<\/p>\n

V\u00fdhody v\u00fdkonu, kter\u00e9 vedou k p\u0159ijet\u00ed v odv\u011btv\u00ed<\/h2>\n

V\u00fdrobci a konstrukt\u00e9\u0159i si vyb\u00edraj\u00ed hydraulick\u00e9 stroje na tlakov\u00e9 lit\u00ed s v\u00edce suporty kv\u016fli \u010dty\u0159em m\u011b\u0159iteln\u00fdm v\u00fdkonnostn\u00edm v\u00fdhod\u00e1m. Tyto v\u00fdhody se p\u0159\u00edmo prom\u00edtaj\u00ed do ni\u017e\u0161\u00edch n\u00e1klad\u016f a vy\u0161\u0161\u00ed kvality.<\/p>\n

V\u00fdhoda 1 - extr\u00e9mn\u00ed \u00fa\u010dinnost s 5sekundov\u00fdmi \u010dasy cykl\u016f<\/h3>\n

Ka\u017ed\u00fd v\u00fdrobn\u00ed cyklus na modern\u00edm hydraulick\u00e9m v\u00edcez\u00e1vitov\u00e9m stroji pro tlakov\u00e9 lit\u00ed je optimalizov\u00e1n pro rychlost. Od v\u00fdst\u0159elu p\u0159es ztuhl\u00fd d\u00edl a\u017e po vst\u0159\u00edknut\u00ed dal\u0161\u00edho v\u00fdst\u0159elu zkracuje optimalizovan\u00fd syst\u00e9m dod\u00e1vek a v\u00edceos\u00fd pohyb n\u00e1stroje nev\u00fdrobn\u00ed \u010das. U optimalizovan\u00fdch aplikac\u00ed ze zinkov\u00fdch slitin lze dos\u00e1hnout kr\u00e1tk\u00fdch \u010das\u016f cyklu v z\u00e1vislosti na velikosti d\u00edlu a konstrukci n\u00e1stroje.<\/p>\n

P\u0159i nep\u0159etr\u017eit\u00e9 v\u00fdrob\u011b lze touto rychlost\u00ed z\u00edskat tis\u00edce dokonale odlit\u00fdch d\u00edl\u016f denn\u011b. Eliminace sekund\u00e1rn\u00edch operac\u00ed d\u00e1le urychluje v\u00fdkon. D\u00edly, kter\u00e9 nevy\u017eaduj\u00ed \u017e\u00e1dn\u00e9 n\u00e1sledn\u00e9 zpracov\u00e1n\u00ed, se ihned bal\u00ed nebo montuj\u00ed, \u010d\u00edm\u017e se zkracuje celkov\u00e1 doba v\u00fdroby. V\u00fdrobci velk\u00fdch objem\u016f se p\u0159i pln\u011bn\u00ed n\u00e1ro\u010dn\u00fdch v\u00fdrobn\u00edch c\u00edl\u016f trvale spol\u00e9haj\u00ed na hydraulick\u00e9 stroje pro tlakov\u00e9 lit\u00ed s v\u00edce suporty.<\/p>\n

V\u00fdhoda 2 - v\u00fdjime\u010dn\u00e1 rozm\u011brov\u00e1 p\u0159esnost \u00b10,01 mm<\/h3>\n

Hydraulick\u00e9 v\u00edcesuvn\u00e9 stroje na tlakov\u00e9 lit\u00ed dosahuj\u00ed p\u0159esnosti polohov\u00e1n\u00ed \u00b10,01 mm (0,0004 palce). Tato p\u0159esnost je v\u00fdsledkem souhry t\u0159\u00ed \u0159\u00edzen\u00fdch prvk\u016f: v\u00edcesuvn\u00e9 n\u00e1stroje zaji\u0161\u0165uj\u00ed, \u017ee ka\u017ed\u00fd blok z\u00e1pustky opakuje p\u0159esn\u011b svou polohu v ka\u017ed\u00e9m cyklu; \u0159\u00edzen\u00fd hydraulick\u00fd vst\u0159ikovac\u00ed tlak vypl\u0148uje dutiny p\u0159ed tuhnut\u00edm a kr\u00e1tk\u00e9, vyv\u00e1\u017een\u00e9 dr\u00e1hy kan\u00e1lk\u016f eliminuj\u00ed turbulence a p\u0159ed\u010dasn\u00e9 tuhnut\u00ed.<\/p>\n

V pr\u016fmyslov\u00fdch odv\u011btv\u00edch, kde mikroskopick\u00e9 prvky vedou ke katastrofick\u00fdm poruch\u00e1m mont\u00e1\u017ee, je tato tolerance \u00b10,01 mm nutnost\u00ed, nikoliv luxusem. Tuto \u00farove\u0148 p\u0159esnosti vy\u017eaduj\u00ed pouzdra konektor\u016f pro automobilov\u00fd pr\u016fmysl s rozte\u010d\u00ed pin\u016f, mikrosoukol\u00ed vy\u017eaduj\u00edc\u00ed p\u0159esn\u00e9 zasek\u00e1v\u00e1n\u00ed a sou\u010d\u00e1sti l\u00e9ka\u0159sk\u00fdch p\u0159\u00edstroj\u016f s p\u0159esn\u00fdmi sty\u010dn\u00fdmi plochami. Pouze hydraulick\u00e9 stroje na lit\u00ed pod tlakem s v\u00edce suporty poskytuj\u00ed takovou konzistenci v milionech cykl\u016f.<\/p>\n

V\u00fdhoda 3 - Kvalita povrchu bez blesk\u016f<\/h3>\n

P\u0159i tradi\u010dn\u00edm procesu tlakov\u00e9ho lit\u00ed t\u00e9m\u011b\u0159 v\u017edy vznik\u00e1 ur\u010dit\u00fd ot\u0159ep (p\u0159ebyte\u010dn\u00fd materi\u00e1l vytla\u010den\u00fd mezi polovinami formy). Odstra\u0148ov\u00e1n\u00ed ot\u0159ep\u016f vy\u017eaduje o\u0159ez\u00e1v\u00e1n\u00ed, spot\u0159ebov\u00e1v\u00e1 pr\u00e1ci a hroz\u00ed po\u0161kozen\u00ed povrchu nebo deformace d\u00edlu.<\/p>\n

Hydraulick\u00e9 stroje pro tlakov\u00e9 lit\u00ed s v\u00edce suporty dosahuj\u00ed d\u00edky optimalizovan\u00e9 technologii synergie v\u00edce suport\u016f kvality povrchu bez ot\u0159ep\u016f p\u0159\u00edmo z n\u00e1stroje. Minimalizace viditeln\u00e9 d\u011bl\u00edc\u00ed \u010d\u00e1ry a \u0159\u00edzen\u00ed up\u00ednac\u00edch sil ve v\u00edce os\u00e1ch eliminuje podm\u00ednky, kter\u00e9 zp\u016fsobuj\u00ed vznik ot\u0159ep\u016f. Vznikaj\u00ed d\u00edly, kter\u00e9 vy\u017eaduj\u00ed minim\u00e1ln\u00ed n\u00e1sledn\u00e9 zpracov\u00e1n\u00ed pro dosa\u017een\u00ed v\u00fdjime\u010dn\u00e9 estetiky povrchu.<\/p>\n

To je zvl\u00e1\u0161t\u011b cenn\u00e9 u v\u00fdrobk\u016f ur\u010den\u00fdch pro spot\u0159ebitele, jako jsou \u0161pi\u010dkov\u00e9 elektronick\u00e9 sk\u0159\u00edn\u011b a sestavy pro inteligentn\u00ed dom\u00e1cnosti, kde jsou viditeln\u00e9 povrchov\u00e9 vady surov\u00fdch sou\u010d\u00e1st\u00ed nep\u0159ijateln\u00e9. Hydraulick\u00e9 stroje na lit\u00ed pod tlakem s v\u00edce skluzy vytv\u00e1\u0159ej\u00ed kosmetick\u00e9 povrchy, kter\u00e9 \u010dasto nevy\u017eaduj\u00ed \u017e\u00e1dn\u00e9 dal\u0161\u00ed \u00fapravy.<\/p>\n

V\u00fdhoda 4 - vynikaj\u00edc\u00ed \u017eivotnost n\u00e1stroje p\u0159i 1,5 milionu cykl\u016f<\/h3>\n

N\u00e1klady na n\u00e1stroje p\u0159edstavuj\u00ed v\u00fdznamnou kapit\u00e1lovou investici v ka\u017ed\u00e9m provozu tlakov\u00e9ho lit\u00ed. Hydraulick\u00e9 stroje pro tlakov\u00e9 lit\u00ed s v\u00edce suporty nejen\u017ee dosahuj\u00ed extr\u00e9mn\u00ed p\u0159esnosti a produktivity, ale tak\u00e9 chr\u00e1n\u00ed investice do n\u00e1stroj\u016f d\u00edky \u017eivotnosti p\u0159esahuj\u00edc\u00ed 1,5 milionu cykl\u016f.<\/p>\n

Tato extr\u00e9mn\u00ed \u017eivotnost je d\u016fsledkem hydraulick\u00fdch up\u00ednac\u00edch syst\u00e9m\u016f, kter\u00e9 rovnom\u011brn\u011b rozd\u011bluj\u00ed s\u00edly na celou matrici. Vyv\u00e1\u017een\u00e9 rozlo\u017een\u00ed sil sni\u017euje lok\u00e1ln\u00ed koncentrace nap\u011bt\u00ed, kter\u00e9 zp\u016fsobuj\u00ed prask\u00e1n\u00ed, opot\u0159eben\u00ed nebo deformaci. V\u00fdrobci t\u011b\u017e\u00ed z p\u0159edv\u00eddateln\u00fdch harmonogram\u016f v\u00fdm\u011bny n\u00e1stroj\u016f, ni\u017e\u0161\u00edch n\u00e1klad\u016f na jeden d\u00edl a st\u00e1l\u00e9 kvality d\u00edl\u016f. Robustn\u00ed konstrukce hydraulick\u00fdch v\u00edcez\u00e1vitov\u00fdch stroj\u016f pro tlakov\u00e9 lit\u00ed zaji\u0161\u0165uje des\u00edtky let spolehliv\u00e9ho provozu.<\/p>\n

Pro\u010d technologie Multi Slide vynik\u00e1 pr\u00e1v\u011b u slo\u017eit\u00fdch mal\u00fdch d\u00edl\u016f?<\/h2>\n

Technologie Multi slide vynik\u00e1 pr\u00e1v\u011b v oblasti mal\u00fdch, slo\u017eit\u00fdch komponent, kter\u00e9 definuj\u00ed miniaturizaci modern\u00edch v\u00fdrobk\u016f. T\u0159i technick\u00e9 faktory vysv\u011btluj\u00ed, pro\u010d hydraulick\u00e9 stroje pro tlakov\u00e9 lit\u00ed s v\u00edce skluzy dominuj\u00ed v t\u00e9to oblasti.<\/p>\n

Tvarov\u00e1n\u00ed s t\u00e9m\u011b\u0159 \u010dist\u00fdm tvarem eliminuje sekund\u00e1rn\u00ed operace<\/h3>\n

Kone\u010dn\u00fdm c\u00edlem p\u0159esn\u00e9 v\u00fdroby je tvarov\u00e1n\u00ed v \u010dist\u00e9m tvaru - v\u00fdroba d\u00edl\u016f, kter\u00e9 p\u0159ed mont\u00e1\u017e\u00ed nevy\u017eaduj\u00ed \u017e\u00e1dn\u00e9 dal\u0161\u00ed zpracov\u00e1n\u00ed. Hydraulick\u00e9 stroje pro tlakov\u00e9 lit\u00ed s v\u00edce suporty umo\u017e\u0148uj\u00ed tvarov\u00e1n\u00ed slo\u017eit\u00fdch konstrukc\u00ed t\u00e9m\u011b\u0159 v \u010dist\u00e9m tvaru, \u010d\u00edm\u017e se z\u00e1sadn\u011b eliminuj\u00ed tradi\u010dn\u00ed procesy o\u0159ez\u00e1v\u00e1n\u00ed.<\/p>\n

Sekund\u00e1rn\u00ed operace, jako je vrt\u00e1n\u00ed, \u0159ez\u00e1n\u00ed z\u00e1vit\u016f, vystru\u017eov\u00e1n\u00ed a odstra\u0148ov\u00e1n\u00ed ot\u0159ep\u016f, zvy\u0161uj\u00ed n\u00e1klady, manipula\u010dn\u00ed \u010das a riziko pro kvalitu. Eliminace t\u011bchto krok\u016f sni\u017euje v\u00fdrobn\u00ed n\u00e1klady na d\u00edl, zrychluje dobu uveden\u00ed zbo\u017e\u00ed na trh a sni\u017euje z\u00e1soby nedokon\u010den\u00e9 v\u00fdroby. Ji\u017e tato schopnost ospravedl\u0148uje investice do hydraulick\u00fdch v\u00edcez\u00e1vitov\u00fdch stroj\u016f pro tlakov\u00e9 lit\u00ed u mnoha v\u00fdrobc\u016f.<\/p>\n

Schopnosti tenk\u00fdch st\u011bn nesrovnateln\u00e9 s b\u011b\u017en\u00fdmi metodami<\/h3>\n

Hydraulick\u00e9 stroje na lit\u00ed pod tlakem vyr\u00e1b\u011bj\u00ed tenkost\u011bnn\u00e9 sou\u010d\u00e1sti ze zinkov\u00fdch slitin, kter\u00e9 by se p\u0159i jin\u00fdch metod\u00e1ch lit\u00ed musely vyr\u00e1b\u011bt ze dvou nebo v\u00edce samostatn\u00fdch d\u00edl\u016f. Schopnost tvarovat kovov\u00e9 d\u00edly o tlou\u0161\u0165ce men\u0161\u00ed ne\u017e 0,5 mm m\u00e1 z\u00e1sadn\u00ed v\u00fdznam pro pr\u016fmyslov\u00e1 odv\u011btv\u00ed, kter\u00e1 up\u0159ednost\u0148uj\u00ed sni\u017eov\u00e1n\u00ed hmotnosti - od p\u0159enosn\u00fdch elektronick\u00fdch za\u0159\u00edzen\u00ed a\u017e po odleh\u010dov\u00e1n\u00ed automobil\u016f.<\/p>\n

Zejm\u00e9na zinkov\u00e9 slitiny vykazuj\u00ed v roztaven\u00e9m stavu vynikaj\u00edc\u00ed tekutost a vypl\u0148uj\u00ed extr\u00e9mn\u011b tenk\u00e9 dutiny bez p\u0159ed\u010dasn\u00e9ho tuhnut\u00ed. V kombinaci s kr\u00e1tk\u00fdmi dr\u00e1hami v\u00edceb\u0159it\u00e9ho vst\u0159ikov\u00e1n\u00ed tak vznikaj\u00ed tenkost\u011bnn\u00e9 d\u00edly s vynikaj\u00edc\u00ed povrchovou \u00fapravou a mechanickou integritou. Konstrukt\u00e9\u0159i zad\u00e1vaj\u00ed\u00a0hydraulick\u00e9 stroje pro tlakov\u00e9 lit\u00ed s v\u00edce skluzy<\/strong> pokud je po\u017eadov\u00e1na tlou\u0161\u0165ka st\u011bny men\u0161\u00ed ne\u017e 0,5 mm.<\/p>\n

Komplexn\u00ed vnit\u0159n\u00ed prvky odl\u00e9van\u00e9 p\u0159\u00edmo<\/h3>\n

Jedn\u00edm z nejv\u00fdznamn\u011bj\u0161\u00edch omezen\u00ed konven\u010dn\u00edho tlakov\u00e9ho lit\u00ed je nemo\u017enost odl\u00e9vat vnit\u0159n\u00ed prvky, jako jsou z\u00e1vity, k\u0159\u00ed\u017eov\u00e9 otvory a pod\u0159ez\u00e1n\u00ed. Technologie v\u00edce suport\u016f toto omezen\u00ed p\u0159ekon\u00e1v\u00e1 t\u00edm, \u017ee umo\u017e\u0148uje, aby ka\u017ed\u00fd suport nesl r\u016fzn\u00e9 sou\u010d\u00e1sti z\u00e1pustky, a vytv\u00e1\u0159el tak cel\u00fd objem d\u00edlu jedin\u00fdm uzav\u00edrac\u00edm pohybem.<\/p>\n

V\u00edceb\u0159it\u00e9 n\u00e1stroje mohou odl\u00e9vat vnit\u0159n\u00ed i vn\u011bj\u0161\u00ed z\u00e1vity bez nutnosti dal\u0161\u00edho obr\u00e1b\u011bn\u00ed. U velkoobjemov\u00fdch z\u00e1vitov\u00fdch d\u00edl\u016f sni\u017euje eliminace operace z\u00e1vitov\u00e1n\u00ed n\u00e1klady na d\u00edl a eliminuje riziko \u0161patn\u00e9ho nastaven\u00ed kvality nebo zlomen\u00ed z\u00e1vit\u016f. Hydraulick\u00e9 v\u00edceskloubov\u00e9 stroje pro tlakov\u00e9 lit\u00ed m\u011bn\u00ed slo\u017eit\u00e9 sestavy na jednoslo\u017ekov\u00e9 odlitky.<\/p>\n

Pr\u016fmyslov\u00e9 aplikace - mal\u00e9 slo\u017eit\u00e9 d\u00edly v kritick\u00fdch odv\u011btv\u00edch<\/h2>\n

Konektory a pouzdra senzor\u016f pro automobilov\u00fd pr\u016fmysl<\/h3>\n

Modern\u00ed vozidla obsahuj\u00ed stovky elektronick\u00fdch konektor\u016f a sn\u00edma\u010d\u016f, kter\u00e9 vy\u017eaduj\u00ed p\u0159esn\u00e9 obr\u00e1b\u011bn\u00e9 nebo lit\u00e9 kryty. S v\u00fdvojem automobilov\u00fdch architektur sm\u011brem k syst\u00e9m\u016fm s vy\u0161\u0161\u00edm nap\u011bt\u00edm a vy\u0161\u0161\u00edm obsahem elektroniky roste popt\u00e1vka po spolehliv\u00fdch pouzdrech konektor\u016f ze zinkov\u00e9 slitiny.<\/p>\n

Hydraulick\u00e9 stroje na lit\u00ed pod tlakem vyr\u00e1b\u011bj\u00ed pouzdra automobilov\u00fdch konektor\u016f s konzistentn\u00ed rozte\u010d\u00ed kol\u00edk\u016f, tenkost\u011bnn\u00fdmi profily a slo\u017eitou vnit\u0159n\u00ed geometri\u00ed. D\u00edky dostate\u010dn\u011b p\u0159\u00edsn\u00fdm po\u017eadavk\u016fm na tolerance, kter\u00e9 zaji\u0161\u0165uj\u00ed spr\u00e1vn\u00e9 uspo\u0159\u00e1d\u00e1n\u00ed svorek p\u0159i tis\u00edc\u00edch p\u00e1rovac\u00edch cykl\u016f, je v\u00edcesklouzkov\u00e1 technologie preferovanou v\u00fdrobn\u00ed metodou. P\u0159edn\u00ed dodavatel\u00e9 automobilov\u00e9ho pr\u016fmyslu standardizovali pro tyto kritick\u00e9 sou\u010d\u00e1sti hydraulick\u00e9 stroje pro tlakov\u00e9 lit\u00ed s v\u00edce suporty.<\/p>\n

Mikrop\u0159evody a p\u0159esn\u00e9 mechanick\u00e9 sestavy<\/h3>\n

Mikrosoukol\u00ed o pr\u016fm\u011bru 5 mm nebo men\u0161\u00edm vy\u017eaduj\u00ed absolutn\u00ed p\u0159esnost. Jedin\u00fd vadn\u00fd zub ozuben\u00e9ho kola zp\u016fsob\u00ed selh\u00e1n\u00ed hnac\u00edho \u00fastroj\u00ed. Hydraulick\u00e9 stroje pro v\u00edcez\u00e1vitov\u00e9 lit\u00ed pod tlakem vyr\u00e1b\u011bj\u00ed mikrokle\u0161t\u011b p\u0159\u00edmo na kone\u010dn\u00e9 rozm\u011bry bez sekund\u00e1rn\u00edho \u0159ez\u00e1n\u00ed ozuben\u00fdch kol.<\/p>\n

Ekonomick\u00e9 d\u016fsledky jsou zna\u010dn\u00e9. P\u0159i \u0159ez\u00e1n\u00ed ka\u017ed\u00e9ho mikrojitku zvl\u00e1\u0161\u0165 z ty\u010dov\u00e9ho materi\u00e1lu se spot\u0159ebuje zna\u010dn\u00fd \u010das stroje a vznik\u00e1 materi\u00e1lov\u00fd odpad. P\u0159i v\u00edcedr\u00e1\u017ekov\u00e9m lit\u00ed se ozuben\u00e1 kola vyr\u00e1b\u011bj\u00ed rychlost\u00ed p\u011bt sekund na cyklus s t\u00e9m\u011b\u0159 nulov\u00fdm odpadem materi\u00e1lu. D\u00edky hydraulick\u00fdm stroj\u016fm pro v\u00edcekotou\u010dov\u00e9 lit\u00ed je v\u00fdroba mikro\u010d\u00e1stic ekonomicky rentabiln\u00ed ve velk\u00e9m m\u011b\u0159\u00edtku.<\/p>\n

\u0160pi\u010dkov\u00e9 elektronick\u00e9 sk\u0159\u00edn\u011b<\/h3>\n

Chytr\u00e9 hodinky, naslouch\u00e1tka, bezdr\u00e1tov\u00e1 sluch\u00e1tka a p\u0159enosn\u00e9 l\u00e9ka\u0159sk\u00e9 p\u0159\u00edstroje vy\u017eaduj\u00ed kompaktn\u00ed a robustn\u00ed kryty chr\u00e1n\u00edc\u00ed citlivou elektroniku p\u0159i zachov\u00e1n\u00ed estetick\u00e9 kvality. Hydraulick\u00e9 stroje na v\u00edceskloubov\u00e9 lit\u00ed pod tlakem vyr\u00e1b\u011bj\u00ed tato pouzdra s tenk\u00fdmi st\u011bnami pro minimalizaci hmotnosti, integrovan\u00fdmi mont\u00e1\u017en\u00edmi prvky a povrchy bez ot\u0159ep\u016f.<\/p>\n

Elektronick\u00fd pr\u016fmysl si cen\u00ed v\u00fdroby v\u00edce skl\u00ed\u010dek pro rozm\u011brovou st\u00e1lost ve velk\u00fdch v\u00fdrobn\u00edch s\u00e9ri\u00edch. P\u0159il\u00e9h\u00e1n\u00ed sk\u0159\u00edn\u011b k mont\u00e1\u017ei bez podlo\u017een\u00ed nebo p\u0159epracov\u00e1n\u00ed sni\u017euje n\u00e1klady na kone\u010dnou mont\u00e1\u017e. Mnoho zna\u010dek spot\u0159ebn\u00ed elektroniky se spol\u00e9h\u00e1 na hydraulick\u00e9 stroje pro tlakov\u00e9 lit\u00ed s v\u00edce skluzy pro sv\u00e9 pr\u00e9miov\u00e9 produktov\u00e9 \u0159ady.<\/p>\n

Sou\u010d\u00e1sti zdravotnick\u00fdch prost\u0159edk\u016f<\/h3>\n

Chirurgick\u00e9 n\u00e1stroje, pouzdra implantabiln\u00edch p\u0159\u00edstroj\u016f a sou\u010d\u00e1sti diagnostick\u00fdch za\u0159\u00edzen\u00ed podl\u00e9haj\u00ed p\u0159\u00edsn\u00fdm regula\u010dn\u00edm a v\u00fdkonnostn\u00edm po\u017eadavk\u016fm. Hydraulick\u00e9 stroje pro tlakov\u00e9 lit\u00ed s v\u00edce skluznicemi spl\u0148uj\u00ed tyto po\u017eadavky d\u00edky vynikaj\u00edc\u00ed povrchov\u00e9 \u00faprav\u011b (minimalizace m\u00edst zachycen\u00ed bakteri\u00ed), v\u00fdjime\u010dn\u00e9 rozm\u011brov\u00e9 opakovatelnosti (zaji\u0161t\u011bn\u00ed funkce za\u0159\u00edzen\u00ed) a omezen\u00ed sekund\u00e1rn\u00edch operac\u00ed (sn\u00ed\u017een\u00ed rizika kontaminace).<\/p>\n

Pr\u016fmysl l\u00e9ka\u0159sk\u00fdch p\u0159\u00edstroj\u016f si cen\u00ed tak\u00e9 slitin zinku, kter\u00e9 lze sterilizovat standardn\u00edmi procesy bez degradace. Hydraulick\u00e9 stroje na lit\u00ed pod tlakem poskytuj\u00ed dokumentaci a sledovatelnost, kter\u00e9 vy\u017eaduj\u00ed syst\u00e9my kvality ve zdravotnictv\u00ed.<\/p>\n

Z\u00e1mky, kov\u00e1n\u00ed a inteligentn\u00ed domovn\u00ed sestavy<\/h3>\n

Z\u00e1mky a \u017eelez\u00e1\u0159sk\u00fd pr\u016fmysl jsou pr\u016fkopn\u00edky v mnoha aplikac\u00edch v\u00edced\u00edln\u00e9ho tlakov\u00e9ho lit\u00ed. Hydraulick\u00e9 stroje na lit\u00ed pod tlakem s v\u00edce skluzy vyr\u00e1b\u011bj\u00ed z\u00e1mkov\u00e9 vlo\u017eky, pouzdra kl\u00ed\u010d\u016f, z\u00e1mkov\u00e9 mechanismy a dekorativn\u00ed povrchov\u00e9 \u00fapravy kov\u00e1n\u00ed. Sestavy inteligentn\u00edch dom\u016f - elektronick\u00e9 ovlada\u010de z\u00e1mk\u016f, dr\u017e\u00e1ky pro mont\u00e1\u017e senzor\u016f a pouzdra modul\u016f konektivity - rovn\u011b\u017e vyu\u017e\u00edvaj\u00ed v\u00fdhod v\u00edcesklouzkov\u00e9ho odl\u00e9v\u00e1n\u00ed.<\/p>\n

V\u00fdrobc\u016fm hardwaru poskytuje technologie multi-slide p\u0159esnost pot\u0159ebnou pro mechanismy d\u016fle\u017eit\u00e9 z hlediska bezpe\u010dnosti a z\u00e1rove\u0148 vytv\u00e1\u0159\u00ed povrchovou \u00fapravu bez ot\u0159ep\u016f, kter\u00e1 spl\u0148uje estetick\u00e1 o\u010dek\u00e1v\u00e1n\u00ed spot\u0159ebitel\u016f. Hydraulick\u00e9 stroje na lit\u00ed pod tlakem s v\u00edcen\u00e1sobn\u00fdm posuvem se staly pr\u016fmyslov\u00fdm standardem pro pr\u00e9miov\u00e9 z\u00e1mkov\u00e9 sady.<\/p>\n

Technick\u00e9 specifikace, kter\u00e9 ur\u010duj\u00ed v\u00fdkon<\/h2>\n

Z\u00e1kladn\u00ed parametry stroje<\/h3>\n
    \n
  • \n

    Up\u00ednac\u00ed jednotka - hydraulick\u00fd v\u00edcesuvn\u00fd syst\u00e9m; blokovac\u00ed s\u00edly obvykle 8-50 tun v z\u00e1vislosti na modelu.<\/p>\n<\/li>\n

  • \n

    Vst\u0159ikovac\u00ed jednotka - vysokorychlostn\u00ed syst\u00e9m hork\u00e9 komory optimalizovan\u00fd pro zinkov\u00e9 slitiny<\/p>\n<\/li>\n

  • \n

    Doba cyklu - pouh\u00fdch 5 sekund<\/p>\n<\/li>\n

  • \n

    Maxim\u00e1ln\u00ed hmotnost d\u00edlu - a\u017e 1 800 gram\u016f (4 libry)<\/p>\n<\/li>\n

  • \n

    Maxim\u00e1ln\u00ed rozm\u011bry d\u00edl\u016f - Line\u00e1rn\u00ed velikosti do 200 mm (8 palc\u016f)<\/p>\n<\/li>\n<\/ul>\n

    P\u0159esnost a tolerance<\/h3>\n
      \n
    • \n

      P\u0159esnost polohov\u00e1n\u00ed - \u00b10,01 mm (0,0004 palce)<\/p>\n<\/li>\n

    • \n

      \u017divotnost n\u00e1stroje - minim\u00e1ln\u011b 1,5 milionu cykl\u016f za b\u011b\u017en\u00fdch provozn\u00edch podm\u00ednek<\/p>\n<\/li>\n

    • \n

      Kvalita povrchu - bez blesk\u016f z n\u00e1stroje<\/p>\n<\/li>\n<\/ul>\n

      Hydraulick\u00e9 stroje pro tlakov\u00e9 lit\u00ed s v\u00edce skluzy<\/strong>\u00a0konzistentn\u011b dosahovat t\u011bchto ukazatel\u016f v milionech v\u00fdrobn\u00edch cykl\u016f.<\/p>\n

      Anal\u00fdza n\u00e1klad\u016f a n\u00e1vratnosti investic - pro\u010d m\u00e1 v\u00edced\u00edln\u00fd sn\u00edmek ekonomick\u00fd smysl<\/h2>\n

      Sn\u00ed\u017een\u00ed n\u00e1klad\u016f na d\u00edl<\/h3>\n

      Hydraulick\u00e9 stroje pro tlakov\u00e9 lit\u00ed s v\u00edce suporty sni\u017euj\u00ed v\u00fdrobn\u00ed n\u00e1klady na jeden d\u00edl d\u00edky t\u0159em mechanism\u016fm. Ni\u017e\u0161\u00ed n\u00e1klady na n\u00e1stroje (v\u00edceskloubov\u00e9 n\u00e1stroje stoj\u00ed m\u00e9n\u011b ne\u017e polovinu konven\u010dn\u00edch n\u00e1stroj\u016f, proto\u017ee odl\u00e9vaj\u00ed kompletn\u00ed prvky bez sekund\u00e1rn\u00edch operac\u00ed). Sn\u00ed\u017een\u00ed mzdov\u00fdch n\u00e1klad\u016f na d\u00edl d\u00edky automatizaci cel\u00e9ho lic\u00edho cyklu. Ni\u017e\u0161\u00ed pl\u00fdtv\u00e1n\u00ed materi\u00e1lem d\u00edky optimalizovan\u00fdm vtokov\u00fdm syst\u00e9m\u016fm a t\u00e9m\u011b\u0159 nulov\u00e9mu odpadu p\u0159i o\u0159ez\u00e1v\u00e1n\u00ed.<\/p>\n

      P\u0159i v\u00fdpo\u010dtu n\u00e1vratnosti investice se hydraulick\u00e9 stroje pro tlakov\u00e9 lit\u00ed s v\u00edce suporty ve velk\u00fdch objemech \u010dasto vr\u00e1t\u00ed b\u011bhem 18 a\u017e 24 m\u011bs\u00edc\u016f.<\/p>\n

      Srovn\u00e1n\u00ed investic do n\u00e1stroj\u016f<\/h3>\n

      Konven\u010dn\u00ed n\u00e1stroj pro tlakov\u00e9 lit\u00ed stejn\u00e9ho mal\u00e9ho slo\u017eit\u00e9ho d\u00edlu je \u010dasto podstatn\u011b dra\u017e\u0161\u00ed, proto\u017ee spojen\u00edm dvou polovin v jedn\u00e9 rovin\u011b nelze vytvo\u0159it pod\u0159\u00edznut\u00ed nebo p\u0159\u00ed\u010dn\u00e9 otvory, co\u017e vy\u017eaduje n\u00e1kladn\u00e9 bo\u010dn\u00ed mechanismy nebo sekund\u00e1rn\u00ed operace. N\u00e1stroje s v\u00edce suporty jsou jednodu\u0161\u0161\u00ed a levn\u011bj\u0161\u00ed, co\u017e je kapit\u00e1lov\u00e1 v\u00fdhoda, kter\u00e1 je v\u00fdhodn\u00e1 jak pro velkos\u00e9riovou v\u00fdrobu, tak pro speci\u00e1ln\u00ed s\u00e9rie s ni\u017e\u0161\u00edm objemem. Hydraulick\u00e9 stroje pro tlakov\u00e9 lit\u00ed s v\u00edce suporty sni\u017euj\u00ed vstupn\u00ed bari\u00e9ru pro v\u00fdrobu slo\u017eit\u00fdch d\u00edl\u016f.<\/p>\n

      Ospravedln\u011bn\u00ed investice do stroje<\/h3>\n

      Hydraulick\u00fd stroj pro tlakov\u00e9 lit\u00ed s v\u00edce skluzy p\u0159edstavuje v\u00fdznamnou kapit\u00e1lovou investici. Od\u016fvodn\u011bn\u00ed n\u00e1vratnosti investice by m\u011blo zohlednit \u00faspory n\u00e1klad\u016f d\u00edky eliminaci sekund\u00e1rn\u00edch operac\u00ed, zv\u00fd\u0161en\u00ed produktivity d\u00edky zkr\u00e1cen\u00ed doby cyklu (sn\u00ed\u017een\u00ed po\u010dtu stroj\u016f pot\u0159ebn\u00fdch pro stejn\u00fd ro\u010dn\u00ed objem), sn\u00ed\u017een\u00ed zmetkovitosti d\u00edky opakovatelnosti procesu a ni\u017e\u0161\u00ed n\u00e1klady na \u00fadr\u017ebu d\u00edky silov\u011b vyv\u00e1\u017een\u00e9mu provozu n\u00e1stroje prodlu\u017euj\u00edc\u00edmu jeho \u017eivotnost.<\/p>\n

      \u010cASTO KLADEN\u00c9 DOTAZY<\/h2>\n

      Ot\u00e1zka 1: Jak\u00e9 materi\u00e1ly se obvykle pou\u017e\u00edvaj\u00ed p\u0159i v\u00edced\u00edln\u00e9m tlakov\u00e9m lit\u00ed?<\/h3>\n

      Nej\u010dast\u011bj\u0161\u00ed volbou jsou zinkov\u00e9 slitiny, proto\u017ee nab\u00edzej\u00ed vynikaj\u00edc\u00ed tekutost, rozm\u011brovou st\u00e1lost a povrchovou \u00fapravu. V z\u00e1vislosti na po\u017eadavc\u00edch na v\u00fdrobek lze v n\u011bkter\u00fdch aplikac\u00edch pou\u017e\u00edt i speci\u00e1ln\u00ed slitiny.<\/p>\n

      Ot\u00e1zka 2: Jak se li\u0161\u00ed v\u00edcez\u00e1vitov\u00fd stroj od b\u011b\u017en\u00fdch stroj\u016f na tlakov\u00e9 lit\u00ed?<\/h3>\n

      Konven\u010dn\u00ed syst\u00e9my se obvykle otev\u00edraj\u00ed na dvou polovin\u00e1ch matrice. V\u00edceskloubov\u00e9 stroje pou\u017e\u00edvaj\u00ed n\u011bkolik nez\u00e1visle se pohybuj\u00edc\u00edch san\u00ed, co\u017e umo\u017e\u0148uje tvarov\u00e1n\u00ed slo\u017eit\u011bj\u0161\u00edch geometri\u00ed, bo\u010dn\u00edch prvk\u016f a pod\u0159\u00edznut\u00ed p\u0159\u00edmo v n\u00e1stroji.<\/p>\n

      Ot\u00e1zka 3: Jsou po odlit\u00ed je\u0161t\u011b nutn\u00e9 sekund\u00e1rn\u00ed operace?<\/h3>\n

      Z\u00e1le\u017e\u00ed na konstrukci d\u00edlu a po\u017eadavc\u00edch na toleranci. Mnoho mal\u00fdch zinkov\u00fdch sou\u010d\u00e1st\u00ed lze vyrobit v bl\u00edzkosti kone\u010dn\u00e9ho tvaru, co\u017e m\u016f\u017ee sn\u00ed\u017eit po\u010det krok\u016f o\u0159ez\u00e1v\u00e1n\u00ed, vrt\u00e1n\u00ed nebo obr\u00e1b\u011bn\u00ed.<\/p>\n

      Ot\u00e1zka 4: M\u00e1m si vybrat hydraulick\u00fd nebo elektrick\u00fd multiklouz\u00e1k?<\/h3>\n

      Hydraulick\u00e9 syst\u00e9my jsou \u010dasto up\u0159ednost\u0148ov\u00e1ny pro vy\u0161\u0161\u00ed up\u00ednac\u00ed s\u00edlu a robustn\u00ed kontinu\u00e1ln\u00ed v\u00fdrobu. Elektrick\u00e9 syst\u00e9my mohou nab\u00eddnout ni\u017e\u0161\u00ed spot\u0159ebu energie a ti\u0161\u0161\u00ed provoz. Lep\u0161\u00ed volba z\u00e1vis\u00ed na objemu v\u00fdroby a slo\u017eitosti d\u00edl\u016f.<\/p>\n

      Ot\u00e1zka 5: Jak\u00e9 velikosti d\u00edl\u016f jsou pro tento proces nejvhodn\u011bj\u0161\u00ed?<\/h3>\n

      V\u00edced\u00edln\u00e9 tlakov\u00e9 lit\u00ed je obecn\u011b nejvhodn\u011bj\u0161\u00ed pro mal\u00e9 a\u017e st\u0159edn\u011b velk\u00e9 zinkov\u00e9 sou\u010d\u00e1sti se slo\u017eit\u00fdmi detaily, tenk\u00fdmi st\u011bnami nebo v\u00edce bo\u010dn\u00edmi prvky.<\/p>\n

      Z\u00e1v\u011br<\/h2>\n

      Tradi\u010dn\u00ed stroje na tlakov\u00e9 lit\u00ed jsou st\u00e1le efektivn\u00ed pro mnoho standardn\u00edch d\u00edl\u016f, ale mohou b\u00fdt m\u00e9n\u011b efektivn\u00ed, pokud d\u00edl obsahuje pod\u0159ez\u00e1n\u00ed, tenk\u00e9 st\u011bny, bo\u010dn\u00ed prvky nebo p\u0159\u00edsn\u00e9 po\u017eadavky na opakovatelnost.<\/p>\n

      Hydraulick\u00e9 stroje pro tlakov\u00e9 lit\u00ed s v\u00edce suporty \u0159e\u0161\u00ed tyto probl\u00e9my d\u00edky v\u00edcesm\u011brn\u00e9mu pohybu n\u00e1stroj\u016f, krat\u0161\u00edm drah\u00e1m toku kovu a men\u0161\u00ed pot\u0159eb\u011b sekund\u00e1rn\u00edho obr\u00e1b\u011bn\u00ed. U konektor\u016f, z\u00e1mk\u016f, pouzder, kov\u00e1n\u00ed a dal\u0161\u00edch slo\u017eit\u00fdch mal\u00fdch sou\u010d\u00e1st\u00ed ze zinkov\u00fdch slitin m\u016f\u017ee tento proces zlep\u0161it konzistenci a celkovou efektivitu v\u00fdroby.<\/p>\n

      P\u0159i v\u00fdb\u011bru za\u0159\u00edzen\u00ed by v\u00fdrobci m\u011bli porovn\u00e1vat geometrii d\u00edl\u016f, ro\u010dn\u00ed objem, slo\u017eitost n\u00e1stroj\u016f, podporu \u00fadr\u017eby a po\u017eadavky na dovednosti obsluhy. Ve spr\u00e1vn\u00fdch aplikac\u00edch m\u016f\u017ee technologie multi-slide nab\u00eddnout jasnou dlouhodobou v\u00fdhodu oproti konven\u010dn\u00edm za\u0159\u00edzen\u00edm pro tlakov\u00e9 lit\u00ed.<\/p>\n

      Pokud pl\u00e1nujete novou linku na v\u00fdrobu mal\u00fdch d\u00edl\u016f, je \u010dasto nejlep\u0161\u00edm prvn\u00edm krokem vy\u017e\u00e1dat si posouzen\u00ed proveditelnosti vzorku na z\u00e1klad\u011b va\u0161ich v\u00fdkres\u016f.<\/p>","protected":false},"excerpt":{"rendered":"

      Pro\u010d se hydraulick\u00e9 stroje na tlakov\u00e9 lit\u00ed s v\u00edce suporty pou\u017e\u00edvaj\u00ed pro slo\u017eit\u00e9 mal\u00e9 kovov\u00e9 d\u00edly. P\u0159esnost \u00b10,01 mm, 5sekundov\u00e9 cykly, kvalita bez ot\u0159ep\u016f, pro automobilov\u00fd pr\u016fmysl, elektroniku a zdravotnictv\u00ed.<\/p>","protected":false},"author":1,"featured_media":759,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[68],"tags":[195,199,198,196,197],"class_list":["post-1097","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-industry-dynamics","tag-hydraulic-multi-slide-die-casting-machines","tag-multi-slide-vs-conventional-die-casting","tag-precision-die-casting-technology","tag-small-complex-part-manufacturing","tag-zinc-alloy-die-casting"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.cydiecast.com\/cs\/wp-json\/wp\/v2\/posts\/1097","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.cydiecast.com\/cs\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.cydiecast.com\/cs\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.cydiecast.com\/cs\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.cydiecast.com\/cs\/wp-json\/wp\/v2\/comments?post=1097"}],"version-history":[{"count":0,"href":"https:\/\/www.cydiecast.com\/cs\/wp-json\/wp\/v2\/posts\/1097\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.cydiecast.com\/cs\/wp-json\/wp\/v2\/media\/759"}],"wp:attachment":[{"href":"https:\/\/www.cydiecast.com\/cs\/wp-json\/wp\/v2\/media?parent=1097"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.cydiecast.com\/cs\/wp-json\/wp\/v2\/categories?post=1097"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.cydiecast.com\/cs\/wp-json\/wp\/v2\/tags?post=1097"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}